Subhead: Supporting the Manufacturing Industry with [NS1] [sh2] Best-Quality Tata Agrico Electrodes
When the ‘Make in India’ movement swept the country by storm, there emerged the immediate need for a skilled workforce and products of outstanding quality that could fortify the manufacturing sector of the nation and make India the preferred global manufacturing destination.
As a brand with a future-forward vision, Tata Agrico had already pioneered the manufacturing of superior-quality agri-implements and tools in the agricultural industry. With this new development in the manufacturing sector, the brand recognized an immense potential and seized this opportunity!
The use of new materials such as the addition of carbon-containing additives to welding fluxes to reduce impurities, and the joining of dissimilar materials in various sectors, such as aerospace and automotive, became the need of the hour. Light weighting to reduce the overall assembly weight and increase energy efficiency became a constant goal. Tata Agrico addressed all these requirements precisely by introducing a range of top-quality welding products.
Today, Tata Agrico is accelerating India’s progress by supporting the manufacturing sector with welding solutions of the highest global standards, spearheading the nation’s growth story by strengthening the hands of India.
ALIGNING OURSELVES TO THE NATION’S GOALS
With the country recording one of the highest rates of GDP growth among leading nations, the Indian Government has introduced several initiatives to further fortify the manufacturing scenario. As a result, a huge focus has been placed on the growth trajectory of the welding industry and several positive steps have been taken to boost the sector. While ISI certifications have been introduced for electrodes, a demand has been created for expert welders, and high-quality equipment and products that meet specification standards.
Tata Agrico has always laid extreme emphasis on quality processes and is also a brand with ISO 9001:2015 certification. Aligning ourselves to the Indian Government’s vision, we’ve ensured that our electrodes—whether the low hydrogen carbon steel ones or the mild steel ones—all meet the highest global quality standards and are ISI certified.
MEETING THE DEMANDS OF THE INDUSTRY
There is a great demand for developing necessary consumables and facilities to handle challenges associated with large-scale projects in various sectors, and Tata Agrico is significantly involved in manufacturing the necessary welding products to handle these challenges. Our electrodes are so manufactured that they ensure the comfort and convenience of welders, as well as minimize welding risk factors. Though they come in three varieties, their advantages are many.
Mild Steel General Purpose Electrodes: These electrodes are ideal for steel structures, grills, general fabrication, storage tanks, vessels, boilers, pressure pipes, trucks, trailer frames and bodies, shipbuilding, pipelines, bridges, railway wagons and more. The E6013 rod is a rutile type of electrode that is medium coated to ensure low spatter, a smooth arc and easy slag removal. The weld deposit is of radiographic quality, and you can operate it in every position. The E6013 rod comes in various sizes that can be used with their respective current range. For instance, a 3.15X350 mm electrode must be used at 90-130 amps.
Stainless Steel Electrodes: Suitable for welding stainless steel, the Stainless-Steel Electrodes are used widely for fabrication applications, particularly for boilers, reactors, turbines, SS piping in refineries, oil and gas industries, household articles, chemical plants, milk and soap industries, hospital apparatus, food processing industries and so on. The extra low-carbon lime titania composition of the E308L rods ensures a higher resistance to intergranular corrosion, cracking and oxidation or scaling up to 800⁰C, and a uniform and fine ripple bead. It has controlled ferrite content for maximum crack resistance. Similar to other types of electrodes from Tata Agrico, you get low spatter, a smooth arc and easy slag removal, providing a radiographic-quality weld deposit. The E308L is available in various sizes like the other Tata Agrico offerings and each size must be operated at a particular current range exactly like the Mild Steel General Purpose Electrodes. For instance, a 2.50X350 mm rod can only be used at 60-100 amps.
Low Hydrogen Electrodes: This heavy-coated, low hydrogen iron powder-type rod is great for heavy structures, pressure vessels, penstock, blast furnace steelwork, atomic reactor shells, bridges and more. The metal deposit or recovery efficiency is approximately 115%. The weld metal is crack-resistant and ductile. The E7018 rods are also suitable for pipe-welding in 5G and 6G. Like the other varieties, the weld deposit is also of radiographic quality and has a low spatter, smooth arc and easy slag removal. The Low Hydrogen Electrodes also come in various sizes with respective current ranges.
THE ADDED ASSURANCE OF ISI CERTIFICATION
Providing our clients with top-quality electrodes is our priority and a ‘must’ when it comes to building brand trust. While we provide a warranty against manufacturing defects (if any), our ISI certification helps to assure our customers that the product they are purchasing is of undisputable quality and meets the highest industry standards. Our ISI certification is a testimony to:
Unmatched Quality: Our welding rods undergo intense testing and adhere to specific quality standards to meet the ISI quality checks. This includes verifying the composition, tensile strength, durability and safety aspects of our welding products.
Utmost Reliability: Our welding rods are more reliable in terms of performance as compared to non-branded products. They are manufactured with uniform quality control measures, leading to better welds and fewer imperfections.
Added Safety: Tata Agrico electrodes include safety parameters in their manufacturing process which minimizes the risk of hazards or accidents during operation.
Better Compliance: In many projects and industries, the use of ISI-certified products is preferred or mandatory due to contractual obligations or regulatory requirements. Using our ISI welding rods ensures compliance with these standards.
Greater Longevity: Our high-quality welding rods tend to have better longevity and provide a more consistent performance over time. This leads to cost savings and improved efficiency in your tasks.
SAFETY MANAGEMENT
While our electrodes do ensure lower risk factors, they cannot completely obliterate the dangers involved in any welding job. Hence, whether in shipbuilding, fabrication, or pipeline welding, it is imperative to educate and train workers about efficient electrode usage to prevent unwarranted mishaps.
It is essential that welders wear welding goggles, leather aprons and gloves, along with welding or safety shoes to protect themselves from hot slag, sparks, intense light and chemical burns. To work safely with our consumables, it’s crucial to adhere to the welding safety guidelines, particularly, the re-drying of electrodes before use. Additionally, our electrodes must not be bent during application.
Since work must be done using a live current source, protection from electrical accidents is paramount. Keeping cables off walkways and platforms reduces the possibility of a major mishap. Little additional measures such as prohibiting smoking in welding work zones can go a long way in keeping disasters off bay!
SPARKING PROGRESS FOR 100 YEARS
Tata Agrico has been at the forefront of development across sectors for nearly a century. From the nascent stages of industrialization to the ‘Make in India’ initiative, we have equipped industries with the tools they need and witnessed industrial development like no other!
Over time, technological innovations have allowed us to make better use of human skills, high-quality products and raw materials. As the world went through rapid digitization, we ensured that our customers enjoyed a seamless purchase process through our e-commerce portal, aashiyana.tatasteel.com. As we step into our 100th year in 2025, we promise to keep reinventing and upgrading ourselves to continue contributing towards the nation’s development.
In the welding industry, our efforts are streamlined towards enriching finished products and working conditions, fostering efficiency and productivity across industries. We, at Tata Agrico—The Tool of India, are truly excited to ride this new wave of progress into the future, playing a significant role in establishing the nation as the most sought global manufacturing destination.
To know more about us and our range of welding products, do visit us at www.tataagrico.com, mail us at agrico.ms@tatasteel.com, or give us a call on our toll-free helpline number 1800 108 8282